IPEC offers many field services for cement clinker coolers. We have the talent and expertise to do any job, from complete removal of cooler internals to taking out the entire clinker cooler. We also install new clinker-cooler systems designed by IKN, Polysius, and Fuller. IPEC field services has completed these jobs throughout the U.S. on time, under budget, and with complete customer satisfaction.
|• Total overhauls, including grate, beams, and drive installations
• Housing, moveable frame repairs
• Static grate/incline section installations
• Complete alignment services
• Drive replacements
|• Stationary grate section installations
• New cooler installations
• Cooler arrangements, including IKN, Polysius, and Fuller
• Clinker-breaker repair and installations
IPEC field services expertly install new mill systems, such as vertical roller, rod, ball, and coal. IPEC is also a Magotteaux preferred contractor for all major mill repairs.
|Ball Mill Services
• Gear replacement
• On-site mill alignment
• Diaphragm installation
• Liner installation
• Complete mill system installation
• Mill conversions
• Mill head replacements
|Roller Mill Services
• Separator rebuilds
• Roll change outs
• Table rebuilds
• Reducer rebuilds and replacement
|Roll Press Services
• Fixed and stationary roll replacements
• Roll change outs
• Complete system installations
• Reducer installations
Liner and Diaphram Replacement
Dust collection systems are vital to both your kiln operations and our environment. Consequently, your plant needs IPEC’s high-quality construction with process ID fans and main baghouse ID fans. Our field services are comprehensive and include:
- Demolition of existing ID fan, foundations, and process ducts
- Installing new pilings and concrete foundations, structural steel, two ID fans, and associated process ducts
- All structural steel and civil work
Rapid City Bag House and ID Fan
IPEC has the versatility in mechanical services that our customers require. We rarely encounter a piece of equipment we haven’t repaired or completely reinstalled. Our certified welders, expert craftsmen, and in-house management guarantee top-quality field services delivered safely and on time.
• Bucket elevator installation
• Drag, pan, and belt conveyor installation
• Crusher installation
• Preheater modification
• Process duct, chute work, and air-slide modification
• Complete plant maintenance and retrofit services
|• Roll press rebuild
• Crusher rebuild
• Drive assembly rebuild
• On-site alignment
• Process piping installation
Working with our customers and equipment representatives in the sugar industry, IPEC field services tackle construction projects of any size and difficulty level. Our experienced millwrights work with welders and crane operators – all certified – to complete projects on “firm bid” and “T&M not to exceed” statuses. Our field services consistently meet budget and time constraints of our customers in the sugar industry.
Sugar Industry Services
- Evaporator-tank installation
- New diffuser tower supply and installation
- Filter drums
- Fabrication supply
- New kiln installation
- Bull-gear replacements, both hydraulic and electrical
American Crystal Lime Kiln
Diffuser Tower at Michigan Sugar
Installation of New Plates in Heat Exchanger
Western Sugar Thick Juice Piping
Evaporator Plate Packs and Condenser Replacement
IPEC field services has rebuilt numerous filter drums for the sugar industry.
On this filter-drum refurbishment, we had to replace the tub of the housing and side cheeks as well as remove the entire internals, which included the drum, internal spray piping, and supports. We also replaced film-drum components, like spray nozzles, filters, surrounding access, vent duct, shaft, and bearings.
Pulp Press Reducer Relocation
IPEC relocated a 50-ton KELLER pulp press from the Michigan Sugar, Carrollton facility to their Croswell facility. To get the pulp press out, we had to remove the roof above the press and then hoist it onto a shipping truck. Once we moved it, IPEC unloaded and installed the pulp press at the new location as well as aligned two new screws and equipment.
IPEC knows conveyor systems are vital to our customers. With this understanding, we guarantee material is moved from point A to point B safely and efficiently. We have more than 50 years of combined experience in field service, so we rarely find a conveyor job we haven’t conquered. Our in-house management works with our certified welders and experienced craftsmen to deliver high-quality conveyor systems safely and on time.
• Supply of conveyor fabrication
• Conveyor installation
• Belt installation
• Conveyor alignment
|• Conveyor commissioning
• Feed and discharge chute-work installation
• Conveyor modifications or repair
Conveyor Installation for Dyno Nobel Prill Storage
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